Full-Cycle Contract Electronics Manufacturing
From design to series delivery: PCB · components · SMT · mechanics · assembly & testing · packaging & logistics — full cycle
PCB Fabrication
Full spectrum: rigid, flexible FLEX, semi-flex, HDI, heavy copper, metal-core IMS, high-frequency RF. Rush 2-4 layer fabrication in 24 hours, volume production in 5-7 days. Free DFM analysis of every Gerber file before production, 100% AOI + flying probe testing, acceptance to IPC-A-600 Class 2/3. From prototype to volume — single supplier.
BOM Procurement
5000+ brands, 1M+ stock SKUs. AI-powered BOM engine automatically matches alternatives and optimizes cost — reducing spend by 15-30%. Three-tier supplier audit + triple incoming inspection (X-Ray/decapsulation/electrical parameters) — 100% authenticity. Complete quotation within 24 hours.
SMT Assembly
8 Siemens X4S lines, 8 million placements per day, 3 shifts × 24 hours. 01005 components, 0.3mm pitch BGA, PoP packages. Five inspection stages: SPI→AOI→X-Ray→ICT→FCT, 100% coverage. Acceptance to IPC-A-610 Class 3.
Electronics Design
20+ engineers, 1000+ successful projects. 6-stage standardized process: requirements analysis → schematic design → PCB layout → design review → prototyping → volume support. High-speed interfaces DDR4/5, PCIe Gen5, USB4, up to 32 layers.
Reverse Engineering & Import Substitution
X-Ray 3D tomography → Gerber recovery → full BOM analysis (99%+ accuracy) → schematic recovery → A/B comparative testing of domestic equivalents. 12 successful 100% import-substitution projects for signal system PCBA. Physically isolated lab + encrypted data storage + NDA — zero security incidents.
Cable & Harness Manufacturing
Fully automated line: cut-to-length, stripping, crimping, assembly. Throughput of 100K terminals/day, AWG 10-32 range. Molex/JST/TE/Amphenol — 100+ models in stock. 100% inspection: electrical continuity + pull test + visual inspection. IPC/WHMA-A-620 standards, UL/CE/VDE certification.
3D Mechanical Processing
Precision CNC machining (±0.01mm), laser cutting/bending/welding of sheet metal, plastic injection molding with rapid tooling, SLA/SLM/FDM 3D printing, full spectrum of surface finishing: anodizing, sandblasting, electroplating, silkscreen. PCBA and enclosure in one system — perfect fit without risk.
SMT Stencil Manufacturing
Laser cutting + electropolishing, minimum aperture 0.08mm (for 01005), accuracy ±5μm. Optional nanocoating — reduced paste residue, 3× longer service life. Rush manufacturing — 24 hours.
Manufacturer Sourcing in China
By product type + volume + certification requirements — precise matching of 3-5 factories from our database of 500+ qualified manufacturers in the Pearl River Delta and Yangtze Delta. On-site audit: equipment, capacity, quality, certifications. Professional audit report. Full support: negotiation, samples, volume production.
IC Programming & Firmware Flashing
In-system programming services at the end of the SMT line. Support for MCU/Flash/eMMC and other ICs, automated serial number management + firmware version verification. Throughput of 50K units/day.
Packaging & Logistics
Specialized packaging solutions for electronics: anti-static ESD packaging + cushioning + moisture protection. Client branding capability. Direct FedEx/DHL/UPS delivery worldwide.
Failure Analysis & Repair
Professional failure analysis and PCBA repair: X-Ray/thermal imaging localization, precision BGA/QFN rework on repair station, 8D report documentation.